Ferroglobe PLC, a producer of silicon metal, silicon-based alloys, and manganese-based specialty alloys, announced a memorandum of understanding (MO”) with REC Silicon in which Ferroglobe commits to leverage its asset platform in the U.S. to supply high purity silicon metal to REC Silicon aimed at jointly establishing a low-carbon and fully traceable U.S.-based solar supply chain.
Articles: Industry News
Kimura Foundry America, Inc. (KFA) (Shelbyville, Indiana) announced it has installed a new, 440-lb. aluminum melting furnace and has started aluminum casting. The company has been producing iron and steel castings using 3D sand printers with artificial sand since it was established in November 2018.
AFS Corporate Member Craft Pattern & Mold, a manufacturer of prototype machined castings in Montrose, Minnesota, has installed the second-largest 5-axis machining center made by Haas. The UMC1250 has a 50-in. work envelope, expanding the company’s ability to prototype large, tight-tolerance castings with a single workholding setup, which translates into cost and time savings for customers.
Through its Foseco brand, Vesuvius is investing in manufacturing and engineering initiatives throughout North America that: reduce customer lead time, deliver continued product innovation, and offer sustainable consumables and solutions for customers to reduce their environmental footprint.
Shinhwa Auto USA Corp. is adding a second auto parts manufacturing facility in Auburn, Alabama, as part of a $78 million growth project that will create 42 jobs over the next three years. The company will build a new 400,000-square-foot factory across from its existing location in Auburn Technology Park West.
05.23.22: Volvo purchases two megacasting cells
The Swedish premium car brand Volvo Cars has purchased two Carat 840 die-casting cells for its factory in Torslanda, Sweden. The Carat 840, along with Carat 920, Bühler’s largest die-casting solutions, were launched in 2021.
In October 2021, Bühler launched the Carat 840 and the Carat 920 with locking forces of up to 92,000 kilonewtons (kN). With these machines, Volvo can produce structural castings for automotive body in white assemblies, known as megacastings.
Sure Cast Foundry Inc., an AFS Corporate Member in Blaine, Minnesota, has relocated into its newly constructed 19,000-s.f.-facility across the street from its former plant. The additional 5,000 s.f. provides storage and office space not previously available to staff and includes a conference room for hosting customers. Designed with the future in mind, the new facility is ready for further expansion of 10,000 s.f. off a rear wall––the foundry’s goal is to vertically integrate with its own machine shop in the near term.
Ancient Celtic history was brought into the present at AFS’s 2022 CastExpo in Columbus, Ohio, during the Steel Founders Society of America (SFSA) annual Cast in Steel competition––this year’s challenge: to use modern casting tools and technologies to creatively design and produce a functioning version of a Celtic Leaf Sword. Following a day of rigorous testing by judges on April 22––performed in front of a large audience––University of Wisconsin-Platteville’s Pioneers team emerged as the Grand Prize Winner and was honored at a ceremony on April 24.
AFS Corporate Member Grede Holdings LLC was honored in April with AGCO’s 2021 Sustainability Award for its continuous efforts to practice and improve environmental and social sustainability.
“Grede’s strategic energy management system enhances their financial position with money-saving energy management processes, reduces the company’s overall carbon footprint and energy usage, and instills a culture of energy efficient practices in all Grede foundries and facilities,” an AGCO press release stated.
Waupaca Foundry donated the cost of OSHA 10 training for 20 participants in April at The Refuge, a 503c charitable organization in Cleveland, Tennessee, that offers access to resources, information, and opportunities for people in the community struggling with difficult economic or social circumstances. The training teaches basic information about on-the-job safety for work in an industrial setting, reported The Chattanoogan.com.