AFS Corporate Member DISA, a Norican Group technology, has launched a new version of its DISA MATCH matchplate, green-sand molding machine in the 14/19 mold size popular among U.S. foundries. The new DISA MATCH 14/19 employs the DISAMATIC blow/squeeze mechanism to consistently produce high quality castings at speeds of up to 180 uncored molds per hour with fast pattern changes, designed for jobbing foundries that specialize in short-to-medium runs. 

“Matchplate molding is very popular in U.S. foundries and we had many requests from customers who wanted to upgrade their existing 14/19 format machines to a DISA MATCH,” said Robert Leffler, director of foundry sales at DISA North America. “That’s why we decided to extend the DISA MATCH range to include the 14/19 size and to launch it in the U.S first. Optimized to suit the smaller pattern size, the new 14/19 machine retains all the speed, accuracy, quality and flexibility DISA MATCH is famous for.”

The new DISA MATCH 14/19’s matchplate pattern adaptor means it can reuse existing jolt-squeeze pattern plates or patterns from other vendors’ matchplate machines with minimum modification. (Subject to evaluation as some patterns may not be suitable for conversion.) The DISA MATCH 14/19’s sand blow system has been optimized for the new mold size, giving perfect sand filling with no need for ram-up blocks.

Suitable for iron, aluminum, or other alloys, the versatile DISA MATCH range now includes five mold sizes: 14/19, 20/24, 24/28, 28/32, and 32/32. The line achieves a maximum machine-related mismatch of 0.2 mm (0.25 mm for the two larger mold-size versions), giving very high casting accuracy and repeatability.  With rapid, precise pattern changes, numerous automation options, and an easy-to-use operator interface, DISA MATCH enables jobbing foundries to achieve the lowest cost per casting even for short runs. Features like DISA’s in-chamber parting spray system that prevents sand sticking to the pattern plate and the patented sand slot design help deliver consistent, high casting quality with less need for machining, keeping finishing costs to a minimum.

DISA MATCH’s robust and simple design has a minimum of moving parts for quicker, less frequent maintenance and unbeatable uptime. Operators benefit from increased workspace, along with a cleaner, safer and quieter working environment.

Pre-integrated automation options like the Automatic Core Setter, Quick Matchplate Changer and Automatic Mold Handling system further speed operations, aid cooling, and enhance casting quality. DISA MATCH is also compatible with DISA’s Monitizer digital platform and remote technical support via the DISA Remote Monitoring System.

“With our new 14/19 model, the DISA MATCH range has a machine to suit just about every matchplate user in the USA,” Leffler said. “Now anyone can upgrade and experience the benefits of DISA MATCH performance.”