Industry News

Waupaca works with local technical college to educate employees

AFS Corporate Member Waupaca Foundry, a Hitachi Metals company, has partnered with Fox Valley Technical College to educate, train and develop employees.

According to a report from WaupacaNow.com, seven Waupaca employees recently earned associate’s degrees from FVTC’s Quality Engineering Technology program. They studied for almost three years before earning their degrees.

BOCAR building plant in Alabama

BOCAR, a German auto parts manufacturer, is building a plant in North Alabama and will hire 300 workers. The $115 million project is expected to begin in spring 2018 and be completed by 2020.

The facility will be 350,000 sq. ft.

BOCAR produces high-pressure aluminum diecast products, along with plastics and machining.

Danko Arlington invests in 3-D sand printing

Danko Arlington (Baltimore) recently installed its first 3-D sand printer, a Voxeljet VX1000-PDB which uses phenolic direct binding.

The company, which was named Modern Casting magazine’s Metalcaster of the Year in 2017, has renovated and dedicated approximately 5,000 sq. ft of its original pattern shop (first constructed in 1945) to house the new equipment. According to a news release, the new additive manufacturing center also will house Danko Arlington’s two Stratasys Fortus 900mc 3-D printers which have been producing polycarbonate patterns and core boxes since 2010.

A Primer on Permanent Mold Casting

The permanent mold casting process produces engineered components with tight tolerances, good surface finishes and high mechanical properties. Its ability to achieve these details is based on the fundamental principle of this process—the pouring of molten metal into reusable metal molds. This metal mold applies chill characteristics to the metal during solidification for a finer grain structure, reduced porosity and higher mechanical properties of the solidified cast component.