Industry News

Ohio State Project Targets Cybersecurity for 3DP in Metalcasting

The Ohio State University’s Center for Design and Manufacturing Excellence (CDME) is leading a project to improve the cybersecurity and operational efficiency of 3D-printed sand molds used in metal casting.  

With collaboration from AFS Corporate Member Humtown Products and 3Degrees Company, CDME’s “Cybersecurity-Enhanced Efficiency in 3D Printed Sand Molds” project aims to implement an integrated solution to secure and optimize the manufacturing process. 

WAF Celebrates 115 Years of Manufacturing

In 1909, AFS Corporate Member Wisconsin Aluminum Foundry (WAF) got its start as the Manitowoc Brass Foundry Company and made castings for Harley-Davidson, Wisconsin Motors and Evinrude Outboard. Abraham Schwartz renamed the company Wisconsin Aluminum Foundry in 1912 and began expanding product lines and offerings, including opening a brass and bronze foundry in the mid-1920s, which primarily served Manitowoc Shipbuilding Company. 

Pennsylvania Invests $1.5 Million in Victaulic Expansion

Victaulic’s Lawrenceville foundry, an AFS Corporate Member, is constructing a 150,000-sq.-ft. addition to accommodate new molding lines, melt furnaces, core machines, and automated finishing and paint equipment to help produce larger scale products. The expansion will also include a 60,000-sq.-ft. machine shop with state-of-the-art CNC equipment.

Victaulic’s $100 million expansion project will create at least 214 new, full-time jobs and retain an additional 1,611 jobs across the state.

Doncaster Adds Furnace to Support Annealing, Tempering, Heat Treatment

AFS Corporate Member Doncaster Precision Castings took delivery of its second L&L Furnace, model FB435. It will enhance in-house annealing, tempering, and heat treatment capabilities for the foundry, which serves aerospace, industrial gas turbine, and automotive markets. 

 The company says the addition will raise production efficiency and cost-effectiveness.
The FB 435 has a 2,000-lb. weight load capacity, suitable for handling heavy-duty industrial processes in the aerospace and automotive sectors. 

Rock Island Arsenal Achieves its Largest Foundry Pour in Decades

AFS Corporate Member The Rock Island Arsenal-Joint Manufacturing and Technology Center has set a new benchmark in its foundry operations: On June 6, the team successfully poured the largest part produced in at least two decades, if not ever—underscoring the facility’s advanced capabilities.

“This is a proud moment for all of us at RIA-JMTC,” said Jamie Morris, division chief of hot metals. “Producing such a massive part required precise coordination, advanced technology, and a relentless commitment to quality. This achievement is a testament to our team’s skill and dedication.”